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Porsche Cayenne DIY Maintenance Starts

Porsche Cayenne DIY Maintenance Starts

Needed a break from writing today, so took a hour off to chase some mechanical niggles and do some DIY maintenance on my 2004 Porsche Cayenne S.

I’ve not been super impressed with the audio quality from the PCM 2.1 system so far. It’s hard to believe Porsche could ship such bad sounds. Radio reception is absolutely tragic, and playback from CD not much to write home about.

Ferdinand Porsche Cayenne maintenance 1

As a long-term car hi-fi geek, I’ve got a lot of quality audio components in the garage, so thought I’d strip a door card off and look at what the Cayenne packs into those massive enclosures. Getting the card off was easily done thanks to Renntech – membership there is the best money I’ve spent on this car so far. It seems like every Porsche tech question you could ask is covered on Renntech or the Rennlist Cayenne Forum: I would be stuffed without them.

Ferdinand Porsche Cayenne maintenance 4

I found the PDF for the door card removal and off it came. Look at that woofer! Should definitely sound better than it did. I checked all the connections and fixed a dislocated rubber speaker ring that was rattling. Then sat in the truck and played with some audition discs. Turning the loudness off was a big step up. It sounds a lot better now, though I may still do something with the front end and get more bass in the trunk.

Ferdinand Porsche Cayenne maintenance 7

As I’m not selling the PCM this week, I left it playing and did a few more bits. I had been warned me about the rear washer pipe which can become disconnected behind the driver’s A-pillar, so I had a look at that. Apparently that can pour water into the ECU – which has already been replaced on this Cayenne.

Ferdinand Porsche Cayenne maintenance 8

Taking the A-pillar trim off was easy thanks to Rennlist. Getting it back on was a pig but let’s gloss over that. I found the pipe and also a kink in the line – no doubt a cause of the thing popping off. I used a cable tie to stop the kink, and put it all back together.

Ferdinand Porsche Cayenne maintenance 10

Turning on the squirt was an experience, as it streamed down the width of the screen. I got one of the kids to work the switch and it was coming out from around the third brake light. Obviously a pipe was disconnected.

Ferdinand Porsche Cayenne maintenance 11

Rennlist told me how to get that light out – you split the spoiler from inside the tailgate. There’s a lot of gear underneath that roof spoiler! I reckon one of my aerials might be U/S so will have that checked out.

Ferdinand Porsche Cayenne maintenance 14

Anyway, I got the brake light out and shot some compressed air though the jet, put it all back together and it works, although there is still a bit coming from the light. I’m sure the connecting pipe has gone hard, so will get a new bend to replace it.

Got a few more jobs to do but am on some deadlines for tomorrow. Back to work!


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Porsche IMS bearing failure: settlement reached

Porsche IMS bearing failure: settlement reached

I’ve been following the US class action lawsuit brought against Porsche Cars North America, for intermediate shaft (IMS) defects in the engine of the Porsche Boxster and 911 (996/997) from the 2001 to 2005 model years. According to Internet wisdom, the defective single-row bearing at the centre of this class action lawsuit has an estimated failure rate of somewhere between 8 and 10 per cent.

Porsche 996 997 911 IMS Boxster Settlement (1)

After months of online back-and-forth over whether this suit had settled, the lawyers involved have put out a press release announcing that the suit has been settled in favour of the plaintiffs. From the release: “Porsche owners and lessees may be reimbursed up to 100% of their out-of-pocket costs, depending upon the mileage on the vehicle at the time of repair. The reimbursement includes all out-of-pocket engine damage and replacement costs, up to ten years from the vehicle first being placed in service, regardless of whether such damage or loss occurs before or after the notice of this settlement. The Porsche owners and lessees are also entitled up to two hundred dollars in expenses for mileage and towing.”

“This settlement represents a wonderful result on behalf of current and former Porsche owners and lessees who have had to pay out-of-pocket costs related to repairing or replacing an engine which sustained damage as a result of a defective IMS,” said Class Counsel, Stephen Harris. But is it really all that wonderful?

It’s certainly not wonderful if your car falls outside the prescribed chassis numbers but still has an IMS issue. It’s also not wonderful if your Porsche was fitted with the double-row IMS bearing, which has a much lower failure rate (estimated by the Internet to be circa 1%), but your Porsche 911 or Boxster’s residual value was tarred with the bad IMS brush. It’s definitely not wonderful if you bought an IMS-affected lemon and suffered emotional trauma and financial hardship in sorting out the problem.


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Porsche 997 on Fuchs alloy wheels

Porsche 997 on Fuchs alloy wheels

This interesting Porsche 997 Carrera 2S is currently for sale. Hard to believe perhaps, especially as it looks so good riding on black-centred Fuchs alloys worth over £3,000! The matching Carrera S side stripes add to the look.

JZM Porsche 911 997 Carrera 2S for sale (1)

First registered in November 2004, this Arctic Silver 911 benefits from many driver’s improvements including a brand new engine fitted by Porsche in the last 31,000 miles. Black leather sports seats surround the all-important 6-speed manual transmission shift.

The cabin has Bose sound, with heated seats, PCM navigation, and Sport Chrono Package Plus. It’s got PSM stability management, PASM active suspension, Xenon lights. Elsewhere is a full set of Bilstein B6 front and rear shock absorbers, uprated rear control arms and carbon fibre headlight surrounds with carbon rear spoiler lip.

Ignoring all the cringeworthy acronyms, it’s basically a hoot to drive. Custom Bilsteins, Xenons, good seats and a 6-speed gearbox are all you need to have fun in a Porsche. If carbon trim is not your thing, then stick those bits on eBay and put the rest to standard, or give it a Gen 2 GT3 look:

JZM Porsche 997 GT3 for sale

Anyone looking for a sorted 997 to drive and enjoy on fine driving roads in the UK and Europe, or track days anywhere within motoring distance should check this one out. The sum of its parts could be just what you’re looking for.


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Porsche Cayenne Fault Codes & A/C Repairs

Porsche Cayenne Fault Codes & A/C Repairs

Last Saturday was spent in the Ferdinand Cayenne, doing some eBay pickups and drop offs in London and the wilds of Essex before heading to a client to catch up on what’s been happening there. I found this big shed in a field (above).

It was a boiling hot day, with temps on the dash display showing a stunning 42 degrees when I got into my lovingly-nicknamed ‘Big Pig’ to come home. Before that, the delights of Palmers Green and Cockfosters in London on a typical Saturday, with meandering seniors parking anywhere and everywhere, and stopping their cars mid-street to talk to neighbours. Can’t wait for my turn.

Ferdinand Porsche Cayenne Daily Driver Air Con JZM 7

Once I’d sorted the PCM sat nav by sticking my Garmin to the front of it, the Cayenne made light work of the morning’s challenges. That boot (trunk) showed its limits when I arrived at a breakers to collect a set of 20-inch wheels I had won. Four wheels that would fit flat in the Subaru had to be stacked in the Pepper: not a great tribute to luggage space.

Ferdinand Porsche Cayenne Daily Driver Air Con JZM 6

One weak point of the Cayenne since pickup has been the air con. I had it apart last week for a quick visual check, but the fan was still screaming when run at full tilt and struggling to cool the car down in these temps. I’m happy to knock Porsche a bit for selling shoddy engines in 996s and Boxsters (latest thing now affecting engines is stretched timing chains), but even I know they can make working air con, and much of the system in mine is brand new.

Ferdinand Porsche Cayenne Daily Driver Air Con JZM 3

Mike had a think before suggesting pollen filter as a likely culprit. Apparently the filters get greasy, sucking up air from right above the exhaust manifold. Sure enough, when he took it out it was choked with a greasy film of dust. A new one cost all of £8.60 – who said Cayennes were expensive to run?! Problem solved in less than a minute: palatial cabin restored.

Ferdinand Porsche Cayenne Daily Driver Air Con JZM 2

Next was a code read on the just-updated Porsche PIWIS system, so all the very latest diagnostic codes. A few things came up, including a camshaft position sensor which is known to be an issue on some of these. First logged many miles ago but ‘not present’ on code read. This means it is popping up but not stuck on all the time. It was pretty cool to watch real-time cam timing coming off the engine: very interesting.

Ferdinand Porsche Cayenne Daily Driver Air Con JZM 4

We’ll watch this cam timing sensor and change if it it keeps on. Also had a play with setting rear park sensor proximity live on PIWIS to no avail – I’m going to have to change a few. My gear selector on manual is not working – some issues with dashboard gear display also. It locked in neutral on me once while in London traffic: more nosey poking required.

Ferdinand Porsche Cayenne Daily Driver Air Con JZM 1

Ferdinand’s Porsche V8 is holding steady at 20 miles per UK gallon with mainly B-road and school run use. Rises swiftly towards the mid-20s when on the open road and the sometimes maligned six-speed auto is more than enough for UK motorway speeds: even 90-ish is not too loud. That nose might look a bit off when parked, but it does the trick for slipperyness and wind noise at speed on the highways.

Ferdinand Porsche Cayenne Daily Driver Air Con JZM 5

A full tank will do about 400 miles if you run it scary dry. I’m filling up at 350 and running ordinary 95RON at the minute with no issues. I’ll try a few tanks of 99 soon and see what that does for it. Still loving the Cayenne, its ample strengths and its interesting foibles.


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Porsche 924 Turbo Project being painted this week

Porsche 924 Turbo Project being painted this week

Ferdinand’s Porsche 924 Turbo project is finally being painted. I spent all day yesterday stripping the body for the prep guy to start on it this week.

Porsche 924 Turbo restoration 1

Rob Campbell and I dragged the car out of storage at Rob’s Racing Restorations in Pershore, pulling it into the workshop and 30-degree heat. Not the best day to do the job, but the only spare day either of us have in the next few weeks.

Porsche 924 Turbo restoration 2
Porsche 924 Turbo restoration 3

A flat battery was no surprise, so we ran jump leads from my M3 to the 924 Turbo and it fired straight up. I finally drove my first few metres behind the wheel of the silver 924. This runs well and ticks over nicely: I was suitably impressed.

There are quite a few bits on a 924 body but it all came off easily enough. I’ll have to fit some new side window and tailgate rubbers and still not decided on pulling the windscreen: I think we should but we’ll see what the prep guy says. The tailgate stays on until the really dusty stuff is done.

Porsche 924 Turbo restoration 4

We’re estimating four days to bare metal the car and get it ready for paint next weekend in original L97A Diamond Silver Metallic. Looking forward to seeing it done and will be back over there during the week to take more pics. Only rust on the whole car is this bit by the aerial: I am redoing it as standard so leaving the roof aerial on. We will chemically remove that surface rust and prep thoroughly to prevent recurrence.

Porsche 924 Turbo restoration 5

There’s a small chance I will sell this later in the year as I have no time to use my cars at the minute and storage is not my favourite! Get in touch if you’re interested. It’s a left hand-drive 1980 Series 2 Turbo, no sunroof, lower than average miles and there is no rust underneath.

The mechanicals seem in good shape, so could make a terrific rally car! Not looked at German 924 Turbo prices for a while, but I will price it in line with what’s happening in Europe.


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Ferdinand blogs my freelance adventure with Porsche at the centre. To support the blog or engage with me in other ways, you can: