by John Glynn | Jan 3, 2010 | Classic Porsche Blog, Project Cars
I’m changing the rear window/windscreen seal on my 1983 Porsche 91 SC Coupe. My last post left off at the point where I was just gearing up to take the rear screen out to replace the seal. This was the first time I had changed a rear screen seal in a 911 and it was interesting how it was all assembled. Here’s a shot of the old seal. Note the cracking and the lack of pooling in the corner: the water is running in instead of being held outside. Note also the interior condensation!
Having broken a 924 and a 944 for parts, I know how they are put together. I think the 24/44 series are tremendously heavy machines for what they are. When you start taking a 911 apart, the difference in construction is really obvious: FAR fewer heavy parts, and the parts that matter are really well thought out. The rear windscreen is one of those parts. “Glass is glass”, you might say. Not so, my friends.
Here’s a picture of how the headlining is held in tension at the lower rear corners. Simple, elegant and good for almost 30 years. Note the lack of a leak from the quarter glass. On original seals! Impressive. The other side has a tiny weep so I am changing that.
Taking the screen out is easy enough. It was freezing in the UK, so taking out the aluminium trim with the glass in situ was a bad idea with the rubber so cold – just asking for it to be bent. I decided to cut the screen rubber on the inside and push the glass out.
This is a pic of my first corner – you can see where I am slicing it. You need a sharp blade and a steady hand to keep your headlining intact. I went right around it taking care not to hit the headlining or the wires that run up either side of the glass, inside the rubber.
Rubber out, you can see how ‘in bits’ the rest of the car is. The trim is all out as I type this – nothing left in apart from the rear seatwell covers and I’m taking those out to check for rot.
Pulling out the sound deadening mat showed just what great condition the parcel shelf is in, no rot anywhere (unlike so many RHD UK cars). Here you can also see the DumDum sealing compound that Hayden explained to me last time we met. The compound is there to take up some of the slack in the corners, and support the rubber up top. Using a heat gun, I took the old stuff out and cleaned the old seal marks off the panel with Scotchbrite and thinners. I then replaced the DumDum with new.
Believe it or not, it took me about four hours to get the new seal fitted to the glass! I don’t have any pics of that to share but it went in a treat – with a little help from my faithful drag biking neighbour. Apart from the fact that a 30mm section of ally trim has popped out and refuses to go back in. I think I’ll have to take the screen out again to sort it.
The one consolation is that the new seal is doing its job – see below. I’d call that a result. Note just how much wider the fresh rubber is!
by John Glynn | Jan 2, 2010 | Classic Porsche Blog, Project Cars
The blog has been fairly quiet online over Christmas but I’ve been paddling away hard unseen. Despite the freezing weather, I took the opportunity of the wonderful few days off to get stuck into the Varmint SC. All these days later, I fell like very little has been accomplished but the pains in my body say otherwise! I’m sure I’ve managed to do quite a bit.
The first jobs were to change the gas rams on the bonnet and engine cover, and strip out the redundant alarm that had gone off in a car park in the States, only silenced by Jamie stamping on the passenger’s footwell. We still have no idea what that was about! The ‘Ungo’ alarm module was in the right rear corner of the lugage compartment, so it was time to take some vent tubes out.
The wiring to the alarm was really shoddy, with wires wound together: no solder, no crimps and no tape. It was good to start undoing the disaster. I kept going with the stereo wiring, which was similarly rough:
I took a lot of useless wiring out and was very satisfied. So satisfied, I decided to keep going and change the broken aerial. Easiest way to do that was to drop the door off:
The aerial went well: a new Hella replacement slotted straight in. I refitted the door, and fancied a drive so connected up the heat on the driver’s side and took the car out to get some fuel. On the way back, I ran it over to meet the Orange.
Next morning, it was time to get stuck into something else. I began removing the ever-dampening trim, to find the source of the leaks that were letting in the weather. The front screen seal was one problem area, rather amusingly leaking into the glovebox. Saves it leaking on to the carpet:
I changed the seal and took lots of pics. They’re on another computer so more of that anon. With the front done, it was time to look in the back. I started pulling out the rear trim, hoovering out the old dog hair as I went along. It was the first time I really took to appreciate the colour of the blue carpets. I have to say, I am now a big fan of this colour and think it would go pretty well with Orange. After a few hours, the car looked like this:
I found small leaks in the corners of the rear screen and the rearmost corner of the nearside rear quarter window. I’ll tell you what I did about those tomorrow.
by John Glynn | Dec 22, 2009 | Classic Porsche Blog, Road Trips
2009 was a fairly quiet year in terms of UK and European miles covered in my own cars, so I am delighted to be announcing the first of many classic 911 events in 2010: a Spa Track day in June. We’ve teamed up with our friends at RSR Nurburg to put a twenty-car classic 911 posse together for their track day at the legendary Spa Francorchamps Grand Prix circuit on June 7th.
The plan for UK attendees is to drive out on the Sunday, catch an 11am Chunnel crossing and stop for lunch on the other side. We’ll then drive the 340kms to Spa, which takes about 2 and a half hours at legal speeds. Stay in Spa or thereabouts overnight, then arrive at the circuit the next morning for a track walk at 8am. The driving starts at about 9.15.
The cost for this open pit lane day is 300 euros, which is about £260. It’s at least £100 cheaper than a day later in the month when you factor in track cost (even with discounts on the late one) and higher crossing prices. The train is £60 but I have enquired about a group rate so may be cheaper. We are only staying one night, so it is one day off work and one night’s hotel. I am aiming to be on an 8.30/9pm train so easily home by midnight.
I have also invited my R Gruppe brothers from the Netherlands, so I hope to be packed out with hot early 911s on the day. Those guys will come down from home on the Monday morning, as it’s only 140 kms for some of them – a handy day out!
Three hours into the process, I think I am about half way towards hitting my 20 car target now, so if you have an early car and are keen to get involved, email me and let’s sort it out. Everyone should do Spa at least once and this is too good a chance to miss.
Current Spa noise limit is 105dB, which should get us all in no problems, but bear it in mind!
by John Glynn | Dec 16, 2009 | Classic Porsche Blog, Project Cars
I won some Cibie Oscar spotlamps on eBay at the weekend and they arrived today. They were last used on a Cortina GT rally car and are absolutely MINT! I am over the moon with them.
Back in my day, Cibies were the lights you wanted on your car, as all the rally boys had them and they were built from melted battleships. Old car lights were about as much use as that Pneumatic Price woman is today, so anything you could do to improve their effectiveness was good news. Cibies were the dearest and the best: my dad had two sets of dealer-fit lamps on his BMW.
My new Oscars are not too big and will be a great addition to the front end of one of my cars. I was going to put them on Varmint but I am leaning more towards Orange now – these are that good.
I mocked up one bumper-mount placement today: am thinking very slightly right and a little more forward. They will come down at least an inch when mounted: sitting on the fixing bolts here. I just love the way these look, and am excited by the prospect of driving into daylight at night, with some new megabulbs en route for all the lights on whatever car they make it to. I can’t wait to fit them over Christmas.
by John Glynn | Dec 9, 2009 | Classic Porsche Blog, Project Cars
Having dropped my cargo at the LA shippers responsible for shipping my Porsche 911 from the US to the UK on October 5th, we flew back to the UK and waited for more info. On the October 16, I got an email to say that the car would sail to Tilbury via the Dominican Republic on the 31st: Halloween. That is when the tracking started and you have read those posts by now.
My last mention of the car on the blog was the pics of the Sormiou in Rotterdam. The ship stayed for a day and a bit, before sailing for London on the Saturday. It made the UK quickly enough, but then anchored off Harwich overnight – I guess the dockers do not work overtime at weekends. On Sunday it sailed up the Thames and docked at Tilbury (pic). The Varmint had landed!
I was off work all that week, so got stuck into putting some projects to bed before the 911 came home. I put the little Land Cruiser back together and that is now MOTed and legal (pic), just about to transfer the numberplate off it and it will then be sold. The Corrado is sold and is about to go.
I had been chasing Kingstown Shipping about paying the duty while the car was on the sea, so I could have it ready to be picked up as soon as it arrived. In the end, I didn’t get a VAT bill until the Wednesday, and the car did not unload at Chatham until the Thursday, so it looked like I wasn’t going to have it home before the weekend.
Kingstown said that they couldn’t have sent me the bill any earlier, as they had to wait until the car had actually landed in the UK and gone on to the Customs website. Once I knew that I was a bit happier; communication is where it’s at, but there are no FAQs anywhere about this stuff. In the end, Kingstown released the Porsche to me before the VAT transfer cleared, so last Friday I drove to Chatham Freight Station and picked it up.
I was a little nervy walking across the floor to the car, but it all looked the same and started first time. I was smiling ear to ear. Doug’s guys had done a great job packing it up and I will definitely use them again. Varmint had brought some California sunshine with it – it was a really beautiful day – so I drove it out front and strapped it to my A-frame, ready for the ride home and the next step of its great European adventure.
by John Glynn | Nov 29, 2009 | Classic Porsche Blog, Project Cars
My project this month is to sell some cars, so I’ve got to MOT my LJ70 Landcruiser, the 2.0 8v Volkswagen Corrado (not due but I just sold it subject to a fresh test), LandCruiser 80-series, Orange 1976 Porsche 911 Carrera 3.0 and the blue 1983 Porsche 911 SC.
The Landcruisers will hopefully pass their MOTs easily enough. The Corrado is going to need at least an exhaust repair, the Varmint (my Porsche 911 SC that has just arrived at Tilbury Docks) is unlikely to need much sorting for its first registration MOT as is early 1980 so predates fog lamps, and the rest is fairly good. That just leaves the Carrera 3.0.
The list of work to do on the juicy little 911 is getting longer by the day. For the test it needs tyres, a new steering rack and alignment afterwards. For use now it needs the window seals doing (all need changing as they are all leaking – see leaky front screen below after rush job to fit something), I want to wire up my heated front windscreen and am hoping to get some additional lights set up on the front. No idea quite what I am doing there yet but I will figure it out.
I have a very nice Stebel compact air horn to replace the Noddy horn I was left with, when the ally bracket holding one tone of the twin tone set up went crash, bang, wallop, and threw itself onto the M40 a year or so ago. I am also thinking about swapping the original gauges back into Orange until I sort this new airbox arrangement to run the twin front face vents. No good having freezing cold air coming through from the luggage compartment.Then I have some carpets to fit in the rear, and a list of maybe 30 mini-projects that I’d like to crack in to sometime this winter.
So while this week is all about chasing the stuff I am getting out of, I will also spend a day getting some bits ready for the orange car and reminding myself why I bought it. I’m going to hold off taxing it for a while yet, until we see what the weather looks like for the first part of December: no point paying out for tax, MOT and insurance when the roads are too salty to go anywhere. But it will definitely be legal for the IB “Avoid the Family” Christmas weekend drive on December 27th.
It’s hard not to look at this picture above, think about how few miles I have covered in that car this year and wonder two things: why I am hanging on to it if it’s not being used and why we don’t all move to California and take it with us. It is the perfect California car!
